aerated static pile composting

The combined liquids are ready for transfer to the Anaerobic Digester. After eagerly waiting for the aerated pile to cool down, we finally excavated it to an adjacent space for another round of heating before it can be screened . Would like to see if you have info on the amount of airflow needed for a given volume of compost. We patented this and the Radial Aerated Static Pile in 2017. I know I have. Steve. Aerated static pile composting is an effective method to accelerate and manage the composting process with much lower risk of foul odors. Sizing compost systems too big or too small can cripple a projects financial returns. There are several clear benefits of aerated static pile composting: When compared to other composting techniques, ASP has its disadvantages as well: Surprisingly, only a few supplies are needed to build a simple ASP composter, and these same components are found in systems of any size. It is suitable for small community-scale operations and very large ones. Compost Covers Covered Aerated Static Pile Composting (CASP) Micropore compost covers are specifically designed for the aerated static pile (ASP) composting technology having the right porosity (7-12 cfm/yd 2 average) to closely match the oxygen demand characteristics of the organic feedstock material. fantastic, rigorous article! The piping is connected to fans that circulate oxygen through the pile. Participants will learn more about the composting, construction, demolition, and inert recycling process . Can you share any thoughts on this unit like what it is, if you are happy with it, does it log readings that are downloadable, etc. The compost in each subdivision is finished in 8-10 weeks including curing and finishing time. The following components are needed for a home or industrial aerated static composting pile system: Anything you would add to a backyard compost bin can be added to an ASP composting system. Aeration can also be affected by wind, moisture content, and porosity. All aeration components in contact with the composts corrosive exhaust air-stream are made from stainless steel or polymeric materials. Composting and Energy Recovery. I purchased $40 of mixed earthworms and red wigglers to throw into my new home for them. [2] The process required 30 days to finish without turning, with 10 metric tons of compost (10 piles) obtained each time. We have the expertise and agility to build, own or operate alternative waste treatment facilities in Australia. GMT has over 20 years of experience designing ASP controls and aeration systems and is available to help you build a successful ASP system. Many, but not all, cover systems include some form of forced aeration, using pumps to push or pull air through the pile core. I made contact with Peter Moon, who is a rock star in the composting world and has installed projects, large and small, all over the globe. This caused condensate to form inside the manifold and collect in the fan section, which would have severely shortened the life of our fan. So basically I chose not to try to nail down anything exact in the beginning, but to tweak the system with blower timing. I have monitored and charted temperatures in my aerated bins on many occasions. / 206.319.7102 However, my 1/4 HP blower is enough to run 3 ASPs simultaneously, granted with different airflow than if I were only running one ASP. Hey Robert! Composting is a great way to help the environment and produce richly fertilized soil. New York State Regulations Composting operations in New York State are regulated by 6 NYCRR Part 361-3.2 in one of three ways: exempt, registered or permitted. Salinas Valley Solid Waste Authority Case Study, 5350 McDonald Avenue NE Bainbridge Island, WA 98110. Compost feeds the soil. It is best to buy the pipes with holes instead of wasting the time drilling holes yourself. The circulation of air helps get oxygen to the aerobic bacteria that break down waste while producing carbon dioxide, heat, water, and humus. And I can tell youre passionate for the worms. Hi Steve, Im new to all this composting stuff but you mentioned to run the timer 30 seconds on and 30 mins off. Its not very green; its actually costing more energy to process the compost. Too much aeration over-cools the pile and slows the process down. We develop large compost facility projects including in-floor aeration, Turned Aerated Piles TAP, Aerated Static Piles ASP, and in . The aeration system uses fans to push and/or pull air through the composting mass. This is counter-intuitive, but excessively dry compost will become hydrophobic and will not absorb water. An aerated static pile system is ideal. First, youll need to decide on the type of composting that will work for you. On a small scale, whatever floats your boat, I guess. In this article, were going to look at the different temperatures, and talk about finding the perfect. This article outlines how to optimize your investment. Steve, And you definitely need more than 3 days of high temperatures. Call or email us to get started. It is easily scalable in both size and technology ( Table 6.1 ). Job Description. Our dedication to continuous improvement has led to ASP designs that simplify construction, provide uniform distribution of air, are uniquely effective at controlling leachate, facilitate maintenance, simplify operations, and will run reliably for decades. The manure solids are moved a static-pile composting bay where they will cure for 60 days. one thing it will do for me is safely treat pig poop, as i have a piggery. Static pile systems require less energy but more time than windrow turned systems. But if managing large amounts of waste is the goal and it sounds like its not for you then either traditional or ASP composting has to be part of the equation. The air is delivered on a preset schedule that can be tweaked according to the wishes of the operator, but a typical cycle is 30 seconds on, 30 minutes off. The main disadvantages of composting are the following: Windrow and aerated static pile composting require relatively large areas, and odor control is a common problem. While not a problem in an open-air environment, releasing hot vapor into a wooden barn could spell disaster for the structure in the long run. The CompTroller is remotely accessible via the web and is flexible, robust, and keeps your data safe. This method is used in countries with a lot of rainfall, where it is difficult to get an aerobic compost pile going. Our designs focus on optimizing process control, which thereby: yes i am going into the worm business, and yes i am building an asp system. For anyone who is operating at the community composter level and below, this blower/timer combo is likely to be sufficient. Yes, we are definitely going to tinker with that very idea. The major difference between the technologies is the amount of energy and labor required. Its performance was compared with the classical aer ated static pi. This happened about 7 days into the thermophilic heating period which ought to last 21 days or so. I am not and likely never will be a large-scale vermicomposter. Livestock and equine farms have seen great success using ASP systems. In an ASP operated using negative pressure, the air itself is often pumped into a biolayer as seen in the graphic below. The blower provides direct control of the process and allows larger piles. . sales@compostingtechnology.com, TEXT Green Mountain Technologies. This type of system can produce compost within three to six months. And I assume that this dryness caused my compost to fall below 50% moisture content and cease the composting process as my temperature collapsed to 100F from about 130F in about 2 days time. And what volume of compost thats good for. GMT offers two blower control systems that automatically regulate the aeration system using temperature feedback. The composting materials are piled on a wood chip base with perforated PVC pipe running through the base and a 1 HP air pump which works for 1-2 minutes every hour. Cost is one of the main factors in determining the type of compost system that is right for you or whether you want to begin composting in the first place. WA CC GREENMT852CS Thankfully, we have been monitoring temperatures daily and were able to detect the collapse in temperature and add more water quickly. A week after this modification, so far so good! I visited this facility in early 2019.and wow! Aerated static pile composting allows for all types of organic waste to be mixed together into one large pile. Aerated Static Pile (ASP for short) is a means of composting naturally occurring materials rapidly by introducing air flow to the compost pile. Tarp systems can be used during wet weather to prevent saturation or to limit vector access to the compost. Automated page speed optimizations for fast site performance, compost with either positive or negative air pressure, speeding up compost time, Active layer The active layer is the compost, Compost begins aerobically composting within the active, This includes all manner of organic waste and food, composting operations use computerized systems to monitor the temperature. Required fields are marked *, Aerated Static Pile Composting: An Introduction to ASP. phone: (201) 848-9699 | lincolnlandscape@gmail.com. HOW DO YOU DESIGN AN ASP SYSTEM? Thanks Steve! This article is an introduction to aerated static pile composting and will discuss: And well close out with a description of my own custom ASP system at the Urban Worm Company and my own first couple weeks of operation before pointing you towards some helpful resources for learning more about aerated static pile composting. The same blower control and manure sensory system used for the aerated static composting bins is also utilized with the large pile setup. Seattle, Washington 98199. (Note: The ASP I am operating is not large-scale. In fact, its tiny. With regard to complexity and cost, aerated systems are most commonly used by larger, professionally managed composting facilities, although the technique may range from very small, simple systems to very large, capital intensive, industrial installations.[1]. 3 days at 150 might be enough to kill the pathogens that are in the hot part of the pile, but that time period does not ensure that the material wont heat up on the worms. The design can be used for over 500 kg of organic waste, with minimal leachate, to produce a soil enhancer for agricultural fields, gardens, and/or forest land. Solutions focused on highly mature final compost. Me too! However, aerated systems can dry out quickly and must be monitored closely to maintain desired moisture levels. The manifold is the piping that takes the air from your blower to the pile and will often have several points at which it branches for the purpose of feeding several bins. Also, do you find that you need to add additional ingredients/supplements to improve the compost quality? I chose the 3-bin option and with the help and guidance of my employee Mark, a retired engineer, we dug the initial trenches for the underground manifolds and poured the footers for the ASP walls. And the air typically delivered by perforated pipe or pipes at the bottom of the pile keeps the pile oxygenated which expedites the normal composting process. Ambient temperatures and weather conditions influence windrow and aerated static pile composting. If youre interested in a mid-scale composting project or want to start a small composting business, then this book needs to be on your bookshelf! It can take a year or more, it stinks, and it increases the risk of producing bacteria. Your email address will not be published. The last article in this three-part series focuses on covers. Aerated static pile composting is good for colder climates where you might not otherwise be able to do year-round outdoor composting. ASP Seems like it could be an answer. Types of Waste and Waste Generators: Aerated static piles are suitable for a relatively homogenous mix of organic waste and work well for larger quantity generators of yard trimmings and compostable municipal solid waste (e.g., food scraps, paper products), which might include local governments, landscapers, or farms. Using aerated static pile composting is a way of biodegrading waste. So while learning about ASP composting was necessary to help market the CFT,actually doing the composting was important to operating it effectively. Air is forced through pipes buried in . 800.610.7291 The ASP System is ideally suited for facilities that manage large volumes of livestock manure, yard debris, food scrap waste and other challenging feedstock materials. However, aerated static pile composting requires MSW Collection Transfer Transport Treatment ASP facilities can be under roof or outdoor windrow composting operations, or totally enclosed in-vessel composting, sometimes referred to tunnel composting. There was no process advantage found for passively aerated static piles over static piles but costs of passive aeration for pipes and labor were higher than for static piles. In-vessel composting can also refer to aerated static pile composting with the addition of removable covers that enclose the piles, as with the system in extensive use by farmer groups in Thailand, supported by the National Science and Technology Development Agency there. ASP is an aerobic composting technique. It also maintains the population and diversity of beneficial oxygen-consuming bacteria and has the benefit of controlling the foul odors that anaerobic composting emits. ECS is committed to helping our customers maximize composting stabilization while minimize capital cost. Well see! There is envirwag that is doing a turning system in a cement mixer that I just discovered. At this point, the pipes are pulled out by a loader and the compost is cured and screened for sale. ECS aerated static pile systems (ASP) can offer the following standard features depending on your operation needs: The aeration system distributes air through the biomass to enhance composting conditions. So I opted to enclose my bins and rig up flexible dryer ducting to a PVC manifold which uses a sweet little 4-in inline ducted fan made by Cloudline in order to extract the heat and moisture generated by my system and push it outdoors. If I wanted to have a traditional small worm bin, I could spend another 40 bucks and drill holes in a plastic bucket and keep them inside. It is suitable for a relatively homogenous mix of organic waste and work well for larger quantity generators of yard trimmings and compostable municipal solid waste (e.g., food scraps, paper products), such as local governments, landscapers, or farms. I also like to grow roses, herbs, and other things. Air enters the mixture through a series of pipes and loosely piled bulking agents. Like any pet, it can take some getting used to how to properly care for them. Some aerated static pile composting systems operate on negative pressure, meaning air is sucked through the system. Compared to my first efforts at other endeavors, this ASP has been an unmitigated success! Additionally, the aeration system itself can deliver airflow in various modes: positive (bottom up), negative (top down), reversing (alternating direction) and/or recirculating. The bio layer traps heat and odors and protects the active core from birds, rodents, and other vectors. The Aerated Static Pile is a modular composting technology for biological stabilisation of municipal organic waste under a controlled environment. However, they are easy to assemble and offer a hands-off option for individuals as well. In the blower timing section above you show a photo of a digital temperature (and moisture?) Materials produced can be used to Build Healthy Soils and a healthy ecological environment in a variety of ways. ECS offers several different below and above grade aeration floors that distribute air through the biomass and are compatible with loading and unloading using front-end loaders. WHAT FEEDSTOCKS COMPOST WELL WITH ASP? Also if I decide to compost cow or horse manure at what point would it be okay for my worm bin? Natural aeration occurs when air warmed by the composting process rises through the pile bringing in fresh air from the surroundings. But hot composting using the aerated static pile method is the most effective means to stabilize large quantities of organic matter, especially in a smaller space. GMT also offers below grade piping systems that substantially reduce the labor associated with setting up each pile. ASP composting still requires the Carbon-to-Nitrogen ratio (C:N) of conventional thermophilic composting, right around 25-30:1. Full-Time. A large-scale operation with a multi-pile system can cost upwards of $100,000. We are seeking a candidate with experience managing all aspects of composting operations including daily processing of material . HOW DO YOU CONTROL THE PROCESS? But I still struggle to keep the condensation from pooling inside the fan which could reduce its lifespan. Our waste treatment technologies include in-vessel (tunnel), windrow and aerated static pile composting, and anaerobic digestion (wet and dry). So again on Peters recommendation, I opted to install my aerated static pile composting system indoors in a horse stall in the first floor of my barn, which is conveniently adjacent to my CFT. Resources to learn about PFAS an their impact on compost. Learn about the different compost cover options and how they impact compost performance. Then again, Im going to stand up for worms. In the end, they bring the beneficial microorganisms and the stability to the compost best regards, david. Who has killed many goldfish by throwing them in a bowl and feeding them flakes? The schedule 40 and SDR 45 pipes come either solid or with holes. perforated plastic pipe laid inside a 0.3-m (1-ft) plenum of wood chips. Our state of the art 40-acre facility uses technology that is all natural, chemical free and reduces the production of harmful . For the front of the bins, I wanted a strong, but attractive face of the ASP, so using a 14 lumber sandwiched between 28 lumber, we were able to create a cavity in which to slide composite Trex slats repurposed from a patio renovation to finish out the front of the ASP. The pile is covered with a geo-textile fabric which is impermeable to water. ECS strives to understand our customers target markets and stability goals to help us develop correctly sized systems. asp will fix that . Fortunately, ECS has developed some cold weather techniques to facilitate semi-optimized process conditions even during harsh winters. I would run the system for at least 4-5 weeks *and* until the temperatures start trending downwards. It is designed to achieve regulatory compliance; offers operators a broad range of process options; and provides each pile/zone with independent and automatic control for achieving process goals. Our systems feature dynamically controlled aeration with a wide range of air delivery rates required to keep oxygen and temperature at Best Measurement Practice levels throughout the pile. The blended admixture is usually placed on perforated piping, providing air circulation for controlled aeration . The probe is meant more to be an air probe although temperature is temperature and it works just fine for us. The piles also can be placed over a network of pipes that deliver air into or draw air out of the pile. A biofiltration, or bio layer is a simple covering of mulch or finished compost surrounding the active core which protects the pile from heat loss and pests. Channeled concrete floor of a composting pad for perforated piping that delivers oxygen to the composting mass, List of solid waste treatment technologies, Edmonton, AB, Canada Co-composting facility, Agricultural and Food Processing Wastes Composting In Thailand by Aerated Static Pile System, https://en.wikipedia.org/w/index.php?title=Aerated_static_pile_composting&oldid=1125851099, Creative Commons Attribution-ShareAlike License 3.0, This page was last edited on 6 December 2022, at 05:53. I was likely drying out the compost with excessive airflow. Anaerobic Anaerobic composting does not require the addition of oxygen, nor does it requre turning. sweet little 4-in inline ducted fan made by Cloudline, How to Measure Moisture Content in Compost and Vermicompost, Water Content of Fruits and Vegetables: Vermicomposting 101, Complete Guide to Continuous Flow Vermicomposting | Urban Worm Company, Vermicomposting: The Ultimate Guide for the Beginner and Beyond, 5 Good Reasons to Start a Commercial Worm Farm. Adolescent humor alert: For those of you who are familiar with dutch ovens, the bio layer is the sheet that traps the heat and odor. In fact, I offer ASP as a complement to vermicomposting, especially at larger scales, which I made pretty clear with the statement In the context of vermicomposting, home vermicomposters do not need an aerated static pile in order to produce food for their worm bin.. ASP piles generally stay in place for about 14 to 28 days until temperatures drop or their moisture levels become so low as to limit effective composting. Negative pressure, where air is pulled through the compost rather than pushed, is primarily used in larger operations. Aerated static pile (ASP) composting refers to any of a number of systems used to biodegrade organic material without physical manipulation during primary composting.The blended admixture is usually placed on perforated piping, providing air circulation for controlled aeration.It may be in windrows, open or covered, or in closed containers.With regard to complexity and cost, aerated systems . Static pile composting is a number of systems to biodegrade organic material without physical manipulation during primary composting. No need for physical labor makes it a good option for large operations such as farms. The Aerated Static Pile (ASP) is the simplest and least cost approach to composting large volumes of organic waste materials. However I live in an urban area (houses are touching each other) and was concerned about the noise generated by the blower, especially at night. The selection of above grade versus below grade piping has long term impacts on operational efficiency as well as near term capital costs. Or the bag in a bag system. Even if the odor werent an issue, nearby neighbors might not appreciate the hourly blowing of the fan. If the pressurized columns of air escaping the perforated manifold piping were to come into contact with the active material, you would risk drying out several different pockets of your composting material. Thanks Stephen! The ASP concept is simple: Place perforated pipes on the ground that are connected to a blower to push (positive) or pull (negative) air through the compost. Aerated Static Pile Composting. Buying one of those fancy long standing beds on legs, which to be honest, is unnecessary. Solution forced air into the bins. Once our team has received your request, we will start working on your custom composting solution. To aerate the pile, layers of loosely piled bulking agents such as wood chips, shredded newspaper are added so that air can pass from the bottom to the top of the pile. He is simply a joy to work with. 1. But because I have had a few clients come visit Urban Worm HQ, I want to showcase what an ASP can do in terms of waste management. The most common configuration is an Aerated Static Pile (ASP), followed by In-Vessel and Aerated Turned Pile (ATP) systems. Covered and Aerated Compost Systems Covering compost piles with breathable fabrics can help reduce water needs during hot, dry weather, and may help avoid soggy, anaerobic piles during periods of heavy rain. Aerated static pile composting technology is a simple technology compared to in-vessel composting. If you are really wanting to geek out on airflow calculations, then see this article. As this horse stall measures 12 x 14ft, I had to decide how I wanted to divide the space. We get commissions for purchases made through links in this post. Pre-composting kills pathogens, releases heat, and reduces volume like normal composting. My cost was of course higher than that, but this was the O2 Compost part of it! All Rights Reserved. 122K subscribers Static aerated composting (aka an aerated static compost pile or ASP) is a system by which the composter does not need to turn the compost, but rather uses pipes. The Web's #1 Resource for Vermicomposting Information. Large composting operations use computerized systems to monitor the temperature of the compost and to manage the airflow to the compost materials. The best compost, however, is worm poo. An aerated static pile is both the simplest and most inexpensive way to compost any large volume of organic material. Just because a hamburger can be made in 5 minutes doesnt mean its the best hamburger you can get. Composting is a biological process which slows down when material freezes. Compost Tea Brewers, Sprayers, Organic Land Care Supply, Compostwerks . Its outside, hanging out on a raised garden bed. What are the disadvantages of compost manure? Advantages of this composting method include the ability to maintain the proper moisture and oxygen levels for the microbial populations to operate at peak efficiency to reduce pathogens, while preventing excess heat, which can crash the system. And if you mix any tips on doing that without killing yourself? Owned by composting rock star Peter Moon, O2 Compost designs small scale systems like mine and massive systems used by my friend Francisco Niembro, who affectionately refers to Peter as Pedro Luna.. Ive been thinking a small ASP may be a starting point for a community-based precomposting for VC feedstock (much like yours but for food scraps). Compost produced through the ASP system was similar in quality and maturity to the product from normally managed windrows after 30 days. Automatic composters come in a variety of sizes, range from $200 to $700, and have both indoor and outdoor options. These systems are fixed rate, variable rate and automated rate of aeration control. We work closely with the owner / site civil engineer to develop comprehensive designs for both pipeongrade systems and aeration trench systems. You could also experience short circuits where the air fights its way through the core or up the sidewalls, allowing an easy escape for the air behind it. But it hasnt come without some lessons learned. Cheers! Aerated static pile composting is a type of composting that uses a machine to aerate the pile and keep it turning. It diffuses the air and delivers a more uniform air flow to the entire pile. Damper position is automatically set by the control system. Compost materials are piled on top of ridged or flexible perforated pipes. Great article. Whether you are looking for an option to recycle your organic waste or you simply want to improve the conditions of your existing compost pile, you may want to consider aerated static pile composting. I have to say, it wouldnt surprise me if the ambient temperature were kept high enough in the barn due to the ASPs. I have a small set up with 50L bins and use small 12v air pumps for each bin. This is usually done on a schedule such as 30 seconds of air on, then 30 minutes with the air off. More traditional windrow or static pile compost methods by comparison may stall in cold winter temperatures. ASP's are simple because they don't require turning and require less than half the area of turned windrows. In the aerated static pile method of composting, the poultry litter pile is not turned, and temperatures above 50 C can be maintained for over 290 days (4). Aerated static pile (ASP) composting refers to any of a number of systems used to biodegrade organic material without physical manipulation during primary composting. Aerated Static Piles (ASP) are a simple and efficient way to compost challenging feedstocks like food waste, biosolids and manures. Components of aerated static pile compost : Blower Manifold Air plenum layer Active layer Biofiltration layer Blower: an electric blower (or timer) helps in inducing airflow into the compost pile by triggering the blower fan. To prevent this, an air plenum layer, often a simple layer of wood chips, is laid atop the perforated manifold. It also reduces the escape of any foul odors that may emanate in the crucial first few days of the composting cycle. I own a small company collecting poop about 30 tons a year. On Peters recommendation, I purchased the plans, blower, and some manifold parts for the Micro-Bin. At the heart of Western Composting Technology (WCT) is the Geelong-based Dickens family . But electricity is not necessary for worms, neither is light. Aerated Compost, also known as Aerated Static Pile Composting, ASP Compost, and Forced Air Compost, is a form of hot composting which requires less maintenance. Aerated static pile composting does not require turning, so it is not as physically demanding as traditional composting for individuals. Worms create their own energy out of the food you provide them. For the average composter, this ASP system is highly unrealistic. Aerated static piles have been used for centuries by farmers to create compost for their crops. We built up the bin walls using cinder block and mortar, ultimately capping the top with 28 treated lumber. 4220 24th Avenue West Aerated static pile The ASP method is a versatile approach to composting. Read the full report PDF . The compost in each subdivision is finished in 8-10 weeks including curing and finishing time. (May, 2008). Should I keep the pile of manure at 150 degrees or so for about three days then feed it to my worms? Stentiford, 1998 Ok thanks kevin m new jersey. Water savings from the aerated static pile system averaged around 20 percent, and the footprint needed for the ASP system is some 55 percent smaller than that required by windrows. The barn is already built into the side of a hill, so we already have some geothermal effect going on. Way beyond my ability though! Yet I just built my own ASP. Join our newsletter to hear periodic updates on compost science and our latest projects. Just as a data point, could you share what the cost of the plans were from O2? Aerated static pile composting uses airflow to reduce the time it takes to compost large amounts of waste and lessening unpleasant odors. Keep up with the great posts, Awsome Barry. The piping is connected to fans that circulate oxygen through the pile. First, the blower sends air through the manifold. In large-scale systems, forced aeration is accompanied with a computerized monitoring system responsible for controlling the rate and schedule of air delivery to the composting mass, although meters and manual monitoring techniques may also be used in smaller scale operations. This method is not efficient enough to compose animal byproducts or greases. Which is better composting or vermicomposting? This would be better on a large scale, however, again, its not green. Composting is or at least should be an aerobic process. O2Compost specializes in assisting owners of existing turned windrow operations to convert over to Aerated Static Pile Composting. Steve. Because of the decreased compost cycle time, an ASP can be a space-efficient way to compost large volumes of waste fairly quickly. ASP is a hot composting method that uses the purposeful movement of air through waste materials to make them compost rapidly, even in a small space. Using blowers alongside temperature, moisture, and oxygen monitors to finely tune the composting process, positive CASP systems are ideal for all types of feedstock, including food waste, green waste, biosolids, and source separated organics. We want to learn more about your project goals. The active layer is comprised of whatever material youre planning to compost, whether its high-nitrogen food waste, manures, or other organic waste. SGS use of proprietary remote oxygen and temperature control system technology makes for the most cost-efficient processing. Aerated Static Pile Composting In-Vessel Composting Learn more about the types of composting and the composting process (link leaves DEC's website). Youve got two different types of pipes, pvc and metal, 2x4s, 4x4s, plywood, electrical gadgets, and of course the 895 in plans. Air is circulated through the compost with either positive or negative air pressure, speeding up compost time by balancing the oxygen and moisture needs of the mixture. Hi, Thanks for great article. Thanks for the advice I will put put it to good use. The separated solids are stacked for transfer to our static pile aerated composting shed. I only get bigger and poop amounts increase. On the suggestion of Michigan SoilWorks owner Dan Lonowski, we moved the fan farther away from the ASP and placed a PVC tee upstream of the fan with a narrow drain tube to carry the condensate away. Aerated static pile composting is an effective method to accelerate and manage the composting process with much lower risk of foul odors. I started a single bin with a 6 minutes on, 60 minutes off schedule, which was way too long to run the blower. The purchase also gets you lifetime customer support from Peter! Exhaust vents are drier ducts connected to PVC. I was composting turning my bins every week but due to work commitments I was unable to turn them and the bins would become anaerobic. Introduction If you are composting food waste and garden waste, you are probably wondering how you ensure that nothing dangerous survives the composting process. If your inline fan was at the exhaust from the CFT row cover- what would that do for/against the overall dynamic? Well in my work in marketing the Michigan SoilWorks CFT, we often have potential clients who are thrilled with the idea of large-scale vermicomposting, but arent yet educated about how to handle large-scale waste before feeding it to the worms. The process uses a mix of organic materials placed on perforated piping. The wood chips facilitate even distribution of air during composting and absorb moisture that may condense and drain from the pile. Temperature feedback is the best way to regulate an ASP system. Placing an ASP indoors came with challengesand we expected them! With that in mind, lets look at a compost temperature to kill pathogens ( Temp guide lines). When Should I Stop Adding To My Compost Heap? RF TeleProbe Wireless Temperature Probes, Weve Got You Covered: Cover Considerations in Aerated Static Pile Compost Systems, Goldilocks Design: Build Your Composting Facility Just Right to Maximize Return on Investment, Excellent volatile organic compound (VOC), greenhouse gas (GHG), and odor control using site-built biofilters, Ability to process feedstocks at irregular loading rates, Discrete piles, or space efficient mass-bed or bunker wall configurations, Compact site footprint which minimizes contact water impact, Automated controls to record temperatures for regulatory compliance. I had enough space for two large bins or three smaller ones. Also reduces or eliminates need for costly, high-energy consumption biofilter. Alternate between layers of greens and browns, ensuring your scraps are covered well by browns to not attract pests | Learn More > Step 5: Maintain your pile. Steve, Your email address will not be published. This includes all manner of organic waste and food waste that is high in nitrogen. Even many of the larger commercial worm farms in the US use windrows (long piles) turned by a compost turner in order to perform pre-composting, which is the preparation of organic waste by incompletely composting material. You can rely on ECSaerated static pile (ASP) compost systems to be an efficient tool to control odors and make great compost. Vermicomposting is a wonderful way to mitigate our impact on the waste stream. And I didnt offer this as a judgement on whether ASP composting is better than worm composting. ASP or Aerated Static Pile composting is an . Aerated Static Pile or ASP systems have been the standard for providing aeration to active compost piles for over 40 years. I am considering starting a small (maybe 1 cubic yard or a bit more, as an initial experiment) ASP bin outdoors. In my case, there is a single manifold splitting into 3 underground manifolds, each of which can be opened or closed with a shutoff valve. Types of Waste and Waste Generators: Aerated static piles are suitable for a relatively homogenous mix of organic waste and work well for larger quantity generators of yard trimmings and compostable municipal solid waste (e.g., food scraps, paper products), which might include local governments, landscapers, or farms. That is the control unit for the AC Infinity fan that I mention in the article. It is inherently simple but readily accommodates more sophisticated techniques when warranted. then that would be green! It can be a pretty concerning sight, especially with a large, Introduction Temperature matters a surprising amount when it comes to getting your compost heap operating efficiently, but a lot of people arent sure how hot is too hot, or whether their heap still breaks down when its cold. a biofiltration layer, often comprised of mulch, compost, or even very expensive Gore covers. The aerated static pile method takes the piped aeration system a step further, using a blower to supply air to the composting materials. ECS aerated static pile composting come in positive, negative, and reversing aeration systems; bunker-wall, mass-bed, and in-vessel configurations; and are sized and equipped to best fit your site, feed stocks, and economics. For around $200, you can purchase everything youd need to set up your own ASP composting system at home. Aerated static pile composting is a form of thermophilic composting accelerated and managed through the pushing (positive pressure) or pulling (negative pressure) of air through the composting pile. All process air exhausts through an ECS-designed biofilter. Especially poo from herbivores that then becomes worm poo. You can build or buy a compost bin for less than $100, but youll end up putting a lot of work into this system because it will need to be turned every few weeks but monitored daily. Hi Ben, I paid $795 for the plans which came with the blower, the timer, some of the needed manifold parts, a really good booklet about ASP. 5350 McDonald Avenue NE Bainbridge Island, WA 98110 Motorized dampers control airflow and direction to each pile. Napa organics undergo an aerated static pile compost process. Its not *that* loud, but could be loud enough to cause trouble if your neighbors windows are open. Air is extracted via 4-in inline fan. A 15-inch squirrel-cage blower was used to force the air through 10 static piles of compost, one at a time, for 15 minute periods twice a day. Those are expensive and designed to take work out of the worms, or to keep you from getting your hands dirty. Aerated static piles (ASP) offer process control for rapid biodegradation, and work well for facilities processing wet materials and large volumes of feedstocks. Do you have any comments, observations or recommendations about the noise level and how to dampen it? Reasoning: My worm bin is six pallets tied together with zip ties. Soyour high-nitrogen waste still needs a carbon source like wood chips, wood pellets, etc to raise the C:N in order to be composted effectively. Manifold: a pipe or chamber that has several openings to allow air/liquids to pass through it is known as manifold. Aerated static pile (ASP) composting, using negative aeration and simple timer motor controls, was developed by the U.S. Department of Agriculture's Beltsville Agricultural Research Center in the 1970s in support of exploring the beneficial uses of sewage sludge. Learn more here. A large factor in this cost is leveling and preparing an area to place the system. I like that you utilized the composite lumber. Since this ASP is in the same proximity as your CFT- would it be feasible to direct some of that exhaust heat and moisture to the CFT? This is the author's latest innovation, using a bouncy house fan connected to the manifold with an innertube to provide airflow under the compost pile. One of the most economical, time-saving composting syles is aerated static pile composting. In aerated static pile composting, organic waste mixed in a large pile. Horse manure takes a long time to decompose because it is usually mixed with bedding materials such as shavings, giving it a carbon-to-nitrogen ratio of around 75:1. Here are some examples where we have helped deliver systems within customer defined budgets. ASP piles are easily monitored and the process can be managed by adjusting the blower timing to meet the needs of the large-scale vermicomposter. This series of articles has established that aerated static pile (ASP) composting is increasing in the U.S. composting industry due to the potential for better process and odor control and, when covered, for potential improvements in odor management and storm water runoff quality. This type of biodegradation system utilizes perforated piping to allow controlled aeration. Because I live in suburban Philadelphia in Zone 7A, producing consistent output in the winter was going to be difficult. Worms and dirt go hand in hand, or slimy long body in hand. Stuff, I mean tomatoes, potatoes, vegetables, and other things that are tasty and good to eat. I wondered if you knew what the airflow is for your blower. Utilizing 7 aerated static pile composting bays, the objective will be to compost and reuse 100% of the organic yard waste generated onsite to produce a high quality, nutrient rich product that can go directly back into our gardens as a soil amendment. The CompDACS controller for PC interfaces and the WebMACS system for browser access from any web enabled device. If youve recently built a compost heap and youve seen clouds of white droplets rolling off it, you might be panicking, and wondering whether youve done something wrong, or if this is dangerous. Compost materials are piled on top of ridged or flexible perforated pipes. I feed them all kinds of crap and collect leaves during the fall for their bedding, and disperse it over the year. The aeration system is designed to conserve energy with variable speed fans, and adaptive control strategies. See some of our cold weather deployments below, and contact us to learn more. It does not log any information though. Efficient design of the piping system is critical for even distribution of air in a compost pile. Aerated systems are normally found in large-scale operations, including farms and composting facilities. Steve. Perhaps utilizing a (raised bed) hoop house setup thats sturdy but removable? The piles also can be placed over a network of pipes that produces airflow in and out of the pile using air blowers that can be activated by a timer or temperature sensors. No turning or agitation of the materials occurs once the pile is formed. This is a tricky problem. These operations tend to be larger and more advanced. You can rely on ECS aerated static pile (ASP) compost systems to be an efficient tool to control odors and make great compost. 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